System configurations<\/a><\/p>The two main considerations for how the system as a whole should be set up is based upon the vessel type and how the membranes are aerated.<\/p>
Submerged <\/b><\/i><\/p>
Technically, most ultrafiltration treatment systems are submerged in the sense that the membrane is completely surrounded by fluid, but in particular, this term refers to systems that are composed of large tanks filled with raw water and multiple membranes are lowered into it. The tank has the necessary inlets and outlets.<\/p>
Pressurized <\/b><\/i><\/p>
When a membrane is enclosed within some sort of pressurized housing unit. Systems typically consist of multiple vessels connected together in parallel. Each vessel has its own inlet and outlet that connect to a header that consolidates the treated effluent from all of the vessels into one stream. The vessels also tend to be cylindrical except in the case of a plate and frame membrane configuration.<\/p>
Aeration<\/b><\/i><\/p>
In order to keep membranes from gathering solids on their surface constantly, ultrafiltration units implement aeration systems that produce bubbles that scour the surface of the membrane to scrub off built up solids. There are two options for the set-up of aeration systems within the filter unit.<\/p>
Integrated <\/i><\/p>
In an integrated system, everything is contained within a single unit. For example, a submerged tank where the aerator is located directly beneath the membranes. Or, a pressure vessel with an aerator in the bottom of the vessel.<\/p>
Separate<\/i><\/p>
Here, the raw influent is aerated in a separate tank and then pumped to the tank or vessel containing the membrane.<\/p>
Membrane types<\/b><\/span><\/p>Polymeric<\/b><\/i><\/p>
These membranes are made of polymer materials such as polysulfone<\/span>, polypropylene, cellulose acetate, and polylactic acid. Polymeric membranes are more commonly used due to their efficiency and cost-effectiveness.<\/span><\/span><\/p>Ceramic<\/b><\/i><\/p>
There are a wide variety of materials for ceramic membranes, from aluminum oxide and silicon carbide to titanium dioxide and zirconium dioxide. They are well known for their resilience in the face of high temperatures or corrosive chemicals but are also much more expensive.<\/p>
Membrane configurations<\/b><\/span><\/p>The size and shape of the membrane has a lot to do with how the system will operate. Each membrane configuration can have particular pros and cons, therefore, careful selection is necessary.<\/p>
Tubular<\/b><\/i><\/p>
Picture a bundle of straws bound together with a thin membrane rolled up inside each straw. The tubes themselves are permeable so when the influent is pumped in, it starts within the semipermeable membrane and the water passes through it, then through the tube into the vessel cavity. The resulting permeate in the cavity is then sent to the next treatment stage. Tubular systems typically only operate on inside-out flows so the membrane does not collapse within the tube.<\/p>
Hollow fiber<\/b><\/i><\/p>
This configuration is similar to a tubular system, but without the membrane supported inside of a tube vessel. Instead, the membrane itself looks more like hollow cooked spaghetti strands and it\u2019s directly exposed to the raw water. These systems can be operated as inside-out or outside-in, but the thin, flexible fibers can be susceptible to breaking.<\/p>
Plate and Frame<\/b><\/i><\/p>
Keeping things in the kitchen, imagine this one as a club sandwich. Make a sandwich of a spacer between two flat membranes and stack multiples of those on top of one another with some space in between. The feed water travels between the adjacent membranes and filtered permeate water passes through the membranes to the spacer which has channels that carry it towards the permeate (treated) water outlet.<\/p>
Spiral wound<\/b><\/i><\/p>
For this one, take the sandwich you made for the plate and frame and wrap it around a perforated pipe. Raw water travels through the feed channel and filters through the membranes to the permeate channel. The permeate then spirals to the center into the outlet.<\/p>
This table below indicates possible combinations for ultrafiltration treatment systems. For example, a tubular membrane configuration with inside-out cross-flow across a polymeric membrane. The X\u2019s indicate that the flow type or membrane material is possible for the given membrane.<\/p>
<\/colgroup>Membrane configuration<\/p><\/td> | Outside-in<\/p><\/td> | Inside-out<\/p><\/td> | Cross-flow<\/p><\/td> | Dead-end flow<\/p><\/td> | Polymeric membrane<\/p><\/td> | Ceramic membrane<\/p><\/td><\/tr> |
Tubular<\/p><\/td> | —<\/p><\/td> | X<\/p><\/td> | X<\/p><\/td> | X<\/p><\/td> | X<\/p><\/td> | X<\/p><\/td><\/tr> |
Hollow fiber<\/p><\/td> | X<\/p><\/td> | X<\/p><\/td> | X<\/p><\/td> | X<\/p><\/td> | X<\/p><\/td> | X<\/p><\/td><\/tr> |
Plate & frame<\/p><\/td> | X<\/p><\/td> | X<\/p><\/td> | X<\/p><\/td> | X<\/p><\/td> | X<\/p><\/td> | X<\/p><\/td><\/tr> |
Spiral wound<\/p><\/td> | X<\/p><\/td> | X<\/p><\/td> | X<\/p><\/td> | —<\/p><\/td> | X<\/p><\/td> | —<\/p><\/td><\/tr><\/tbody><\/table> Want more details on any of the information presented in this article? For questions about the ultrafiltration process or if an ultrafiltration treatment system will meet the needs of your particular application, contact us!\u00a0<\/i><\/strong><\/p>The water treatment experts at Genesis Water Technologies can be reached toll free in the USA at 1-877-267-3699 or you can connect with us via social media or email <\/i>customersupport@genesiswatertech.com<\/u><\/i><\/span><\/a> to speak with one of our representatives about your specific application.<\/i><\/strong><\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false,"gt_translate_keys":[{"key":"rendered","format":"html"}]},"excerpt":{"rendered":"What is Ultrafiltration Treatment, and How Does this Process Work? Share on facebook Facebook Share on twitter Twitter Share on linkedin LinkedIn Share on email …<\/p>\n","protected":false,"gt_translate_keys":[{"key":"rendered","format":"html"}]},"author":10,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"content-type":"","om_disable_all_campaigns":false,"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"_genesis_hide_title":false,"_genesis_hide_breadcrumbs":false,"_genesis_hide_singular_image":false,"_genesis_hide_footer_widgets":false,"_genesis_custom_body_class":"","_genesis_custom_post_class":"","_genesis_layout":"","footnotes":""},"categories":[92,94,95,114,113,86],"tags":[],"class_list":{"0":"post-5969","1":"post","2":"type-post","3":"status-publish","4":"format-standard","6":"category-industrial-wastewater-treatment","7":"category-industrial-water-treatment","8":"category-municipal-water-treatment","9":"category-ultrafiltration","10":"category-water-filtration-system","11":"category-water-treatment","12":"entry"},"yoast_head":"\n Basics of Ultrafiltration: A Water Treatment Guide - Genesis Water Technologies<\/title>\n<meta name=\"description\" content=\"What is ultrafiltration treatment, and how does this process work? 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